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What to Look for When Checking Seal Integrity Around Rooftop Units

Roofs are pretty much the unsung heroes of any building. They take a beating from the sun, wind, and rain every single day without complaining. But when you start adding heavy equipment like rooftop units into the mix, things get a lot more complicated. If you are dealing with leaks or just want to stay ahead of the game, finding a reliable team for roof repair logan service is a smart first move. Keeping those seals tight is the only thing standing between a dry interior and a very expensive mess.

The Flashing Is Your First Line of Defense

When you look at a rooftop unit, the most critical spot is where the metal of the unit meets the actual roofing material. This is usually handled by flashing. Over time, the constant vibration from the HVAC fans can actually wiggle this metal loose. You want to look for any gaps where the metal has pulled away from the curb. If you can see even a tiny sliver of daylight or a space where a business card could slide in, you have a problem.

Expansion and contraction are also big players here. During the day, the metal naturally gets hot, so it grows/ expands. At night, it’s the polar opposite. The metal cools down and shrinks. This is like a constant tug-of-war, which puts a massive amount of stress on the fasteners and the sealant. Look for backed-out screws or rusted nails. If the flashing looks like it is wavy or “oil-canning,” it might not be directing water away as it should.

Checking the Condition of the Curbs

The curb is the raised platform that the unit sits on. It is designed to keep the unit above the water line during heavy rain. However, the corners of these curbs are notorious for leaking. Because these corners involve multiple folds and joints, they are the hardest part to seal correctly.

Take a close look at the membrane wrapped around the curb. If you see bubbles, blisters, or “alligatoring,” which is when the material starts cracking and looking like lizard skin, the integrity is compromised. Water can get trapped under those bubbles and rot the wood or metal structure underneath. Give the curb a little poke with your finger. If it feels soft or spongy, moisture has already made its way inside.

Sealant and Caulk Do Not Last Forever

A lot of people think that once you goop some caulk around a pipe or a joint, you are done for a decade. In reality, most sealants used on roofs have a limited lifespan. Exposure to UV rays makes them brittle. When you are inspecting the seals, look for cracking or peeling. If the sealant is starting to look like dried-out mud, it is no longer doing its job.

You also need to check for “bridging.” This happens when the sealant pulls away from one surface but stays attached to the other, creating a little bridge that water can easily flow under. A good seal should look smooth and be firmly bonded to both surfaces. If you can peel it off with your fingernail, it is time to scrape it away and apply something fresh and high-quality.

Watch Out for Ponding Water

If you notice circles of dirt or stains around your rooftop unit, you likely have a ponding water issue. Roofs are designed to slope toward drains, but heavy units can sometimes cause the roof deck to sag just enough to create a low spot.

Standing water is the enemy of seal integrity. Even the best seals are not meant to be submerged for days at a time. The water will eventually find a microscopic hole and work its way in through capillary action. If you see green moss or black algae growing near the base of your unit, that is a huge red flag that water is hanging out way longer than it should be.

Pitch Pockets and Penetrations

Sometimes wires, pipes, or gas lines have to go through the roof to reach the unit. These are often sealed with pitch pockets, which are metal “pans” filled with a pourable sealer. Over time, that sealer can shrink or crack. If the filler has sunk down below the rim of the pan, it can actually act like a bowl that catches rainwater and funnels it straight down into your building.

Check every single pipe and conduit. Shake them gently to see if they are loose. If the pipe moves but the seal stays still, you have a gap. These small penetrations are actually responsible for a huge percentage of commercial roof leaks because they are so easy to overlook during a quick walk-around.

Final Word

Ignoring your rooftop seals is a gamble that rarely pays off in the long run. A small crack today can easily turn into a ruined ceiling or damaged equipment by next month. Taking the time to do a thorough visual inspection can save you thousands in emergency costs. If you find something that looks suspicious or beyond a simple fix, calling in a professional roof repair logan service will ensure the job is done right. A little bit of maintenance goes a long way in keeping your building safe and dry.

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